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An optimized power conversion system for a stellarator-based nuclear…

A new scientific paper is published by the UNITUS Nuclear Fusion Research team, concerning the optimization of the power conversion system for a stellarator-based nuclear fusion power plant [1].

Unlike all other fusion devices, which are pulsed, the stellarator is inherently steady-state. Thus, it requires a different downstream power conversion system compared to tokamaks. Notably, the authors conceive and optimize such a system for a stellarator power plant, equipped with plasma-facing liquid metal walls in high temperature range (700-900°C). This allows to reach a high power conversion efficiency, due to possible coupling with a CO2 Brayton-Rankine Combined Cycle [2]. Notably, the use of supercritical CO2 for the topping cycle is recommended for high efficiency and low system volume. Following the experience of large scale CC plants, the bottoming cycle is a three pressure superheated steam cycle, with optional re-heating. The system is described through a custom lumped parameter model implemented within MATLAB/Simscape® physical modelling environment. Such a model is preparatory for the optimization via genetic algorithm of the relevant system parameters: the compression ratio of the Brayton cycle and the high, intermediate, and low pressures of the steam turbines.

The efficiency of the power conversion system results 51% and net electrical efficiency of the complete plant (including electrical consumption of reactor auxiliary systems) is 34%. Such figures are remarkably higher compared to the state-of-the-art designs in the field of thermo-nuclear fusion plants, considering that the most optimistic and recent estimate foresee a heat-to-power conversion efficiency of about 34% for tokamak-like reactors. Once the model is validated thanks to the comparison with the results available in the literature for similar systems [2-3], the engineering feasibility, despite the critical components not being market-ready, is discussed. Indeed, the preliminary design of the large-scale supercritical CO2 Gas Turbine and of the compact heat exchanger for the Brayton cycle is successfully carried out.

[1] F. R. Famà et al., “An optimized power conversion system for a stellarator-based nuclear fusion power plant”, Energy Conversion and Management, 276, 116572, 2023. 
[2] S. Segantin et al., “Exploration of power conversion thermodynamic cycles for arc fusion reactor”, Fusion Engineering and Design, 155, 111645, 2020.
[3] B. Zohuri et al., “Advanced nuclear open air-Brayton cycles for highly efficient power conversion”, Nuclear Technology, 192, 1, 48–60, 2015.

7. Figure 1: Schematic of Combined Cycle (CC) featuring three working fluids. shown are the Heat eXchanger (HX), the compressor (c), turbine (t), the superheater (sh), reheater (rh), evaporator (ev), and economizer (eco) at high, intermediate and low pressure (HP, IP, and LP respectively) and condenser (cond).